Processing

Food & Beverages

Our companies have done processing for world and domestic top beverage companies. We have dedicated ourselves to the development of agro processing and have evolved an integrated approach .We processed the highest quality products in conjunction with strict quality control guidelines. Because of our high quality standards and reliable delivery schedules, we have been able to build and maintain a solid customer base.

Our sister concern company Srini Food Park is India’s First Mega Food Park nestled in a sprawling 147-acre space, This state-of-the-art facility provides world-class facilities for pulping, IQF, bottling, tetra packing, modular cold storage, warehousing and advanced testing lab. It enables basic and supply chain infrastructure, cluster farming and is ably backed by field collection centers, self-help groups and individual farmers.

From seed to shelf, Srini Food Park facilitates end-to-end food processing with beneficial forward and backward linkages. On par with techno-intensive software parks, this new-age facility is equipped with Central Processing Centre and Primary Processing Centres. It aims at becoming a pioneering infrastructure enabler and facilitator for the Food Processing Industry.

  • Cleaning / grading / sorting
  • Weighing & Packing
  • Cold rooms
  • Tamarind processing
  • Ripening chambers
  • Reefer vans
  • Mobile pre-coolers
  • Collection vans
Microbiology Characteristics
  • Multi fruit processing line-aseptic filling
  • Sorting / grading / washing
  • Cold storage (Modular multi-product RH controlled with – 20 to + 18 C)
  • Individual quick freezing
  • Dry warehousing
  • Copacking facility – tetra pack & pet bottling line
  • Labelling
  • Repackaging
Operating Model:
  • Leasing of Juice line to interested parties; Preference will be given to new entrepreneurs at any given time
  • Lease would not be on a dedicated or exclusivity model to encourage new players in the market.
  • Customers for Tetrapak facility would bring the packing material that is preordered from Tetrapak with there packing design, recipes and raw material (Pulp, Sugar, and any other additives) and pay per pack processing charges.
Plant and Machinery:
  • Sugar Syrup preparation
  • Pulp Dumping
  • Blending section with recipe management
  • Homogenizer
  • De-aerator
  • Sterilizer
  • CIP equipment
  • Tetrapak Filler
  • Bottle Filler
  • Tetrapak Filler will be refurbished TBA19 model that can fill 7500 PPH of 200 ML slim pack.

Frozen Fruits & Vegetables

Frozen Fruits & Vegetables
Definition

Fresh Green Beans prepared by cutting, thorough washing, rapid frozen & packaged under good manufacturing practices.

Physical Characteristics
  • Color : Characteristic of fresh green beans Free from freeze injury (Brown Spots)
  • Cutting Size : Based on customer requirement
  • Flavor : Natural
  • Chemical Characteristics
  • Color : Free of color additives
  • Pesticide Residual : According to Codex Alimentarius
  • Heavy Metal : According to Codex Alimentarius
Microbiology Characteristics
  • Total Aerobic Plate Count : 100.000 cfu/gm
  • Yeast & Mold : 50 cfu/gm
  • Coliform : 100 cfu/gm
  • E. Coli Negative
Packing & Storage
  • Packing : Packaged in polyethylene bags inside plastic sack packaging weighing 35 kgs (or) Packaged in polyethylene bags inside carton box packaging weighing 10 kgs
  • Shelf life : 6 - 8 months from production date
  • Storage & Shipping : Store at - 18°C
Condition

During transport - 10°C for the first 7 days- 18°C for more than 7 days

Frozen Mixed Vegetables
Definition

Mix of Fresh Vegetables prepared by thorough washing, thermal treatment (enough to de-activate oxidation enzymes), rapid frozen, and packaged in good manufacturing practices and hygienic conditions

Physical Characteristics
  • Color : Characteristic of the product as ingredients As fresh color of each ingredient
  • Cutting Size : From 2.0 - 3.5 cms
  • Flavor : Natural
Chemical Characteristics
  • Color : Free from color additives
  • Pesticide Residual : According to Codex Alimentarius
  • Heavy Metal : According to Standards
Microbiology Characteristics
  • Total Aerobic Plate Count : 100.000 cfu/gm
  • Yeast & Mold : 50 cfu/gm
  • Coliform : 100 cfu/gm
  • E. Coli Negative
Packing & Storage
  • Packing : Packaged in polyethylene bags inside plastic sack packaging weighing 35 kgs (or) Packaged in polyethylene bags inside carton box packaging weighing 10 kgs
  • Shelf life : 18 months from production date
  • Storage & Shipping : Store at - 18°C
Condition

During transport - 10°C for the first 7 days- 18°C for more than 7 days

Frozen Okra
Definition

Fresh Okra in maturation stage, prepared by removing crown, thorough washing, rapid frozen & packaged in good manufacturing practices.

Physical Characteristics
  • Color: Characteristic of fresh Okra - Free from freeze injury (brown spots)
  • Size : Extra Less than 1.5 cm based on customer requirement
  • Flavor : Natural
Chemical Characteristics
  • Color : Free from color additives
  • Pesticide Residual : According to Codex Alimentarius
  • Heavy Metal : Arsenic not more than 0.1ppm Lead not more than 0.2 ppm
Microbiology Characteristics
  • Total Aerobic Plate Count : 100.000 cfu/gm
  • Yeast & Mold : 50 cfu/gm
  • Coliform : 100 cfu/gm
  • E. Coli Negative
Packing & Storage
  • Packing : Packaged in polyethylene bags inside plastic sack packaging weighing 35 kgs (or) Packaged in polyethylene bags inside carton box packaging weighing 10 kgs
  • Shelf life : 18 months from production date
  • Storage & Shipping : Store at - 18°C
Condition

During transport - 10°C for the first 7 days- 18°C for more than 7 days

Fresh Fruits & Vegetables

Aiva Ventures has designed a comprehensive backward linkage by tying up with farmers and traders to procure quality raw material from the farms.

  • 703,000 MT of Mango produced annually in the catchment area
  • Tie-up with 500 Farmers in the catchment area for sourcing of quality raw produce

We are an ISO 22000 organization having SGF Membership and our procurement strategy includes:

  • We are an ISO 22000 organization having SGF Membership and our procurement strategy includes:
  • Pack-houses in two of the largest F&V clusters in India – Nuzvid & Tirupati
  • Collect and supply raw material directly to Fresh Market and to Units at Srini Food Park
  • State-of-the-art Pack-houses to ensure proper post harvest management
  • Facilities for Washing, Drying, Grading, Packaging, Ripening, VHT, etc. based on products at each Pack-house specifically designed to process other fruits & vegetables for domestic and other export markets
  • Includes components like CA Chambers, Ripening Chambers, Pre Cooler and Cold Storages
  • Aimed to provide assured market to farmers and farmer cooperatives for utilizing facilities on a pay per use basis
  • Facilities for storage and transportation like the cold store, refer trucks, etc.
Parameters Mango Banana Sweet Orange Guava Papaya Pomegranate
Appearance Fresh, Medium Fresh, Medium Fresh, Medium Fresh, Medium Fresh, Medium Fresh, Medium
Color Golden Yellow Green Green Green Green Re/Yellowish Red
Taste Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic
Storage 13-16°C 10-13°C 13-16°C 7-10°C 10-13°C 5-10°C
Size
Weight/Price 500-800 gm 180-200 gm 250-300 gm 200-250 gm 500-800 gm 200-250 gm
Diameter 120-135 mm 38-42 mm 70-90 mm 70-90 mm 120-150 mm 70-90 mm
Parameters Okra Brinjal Gherkins Beans Green Chilly Drum Stick
Appearance Tender, Medium Tender, Medium Tender, Medium Tender, Medium Tender, Medium Fresh, Long
Color Green Purple Green Green Green Green
Taste Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic
Storage 7-10°C 8-12°C 7-10°C 7-10°C 7-10°C 8-12°C
Size
Length 500-800 gm 180-200 gm 45-50 gm 80-100 gm 100-120 gm 300-500 gm
Diameter 20-23 mm 22-27 mm 20-25 mm 8-10 mm 8-10 mm 10-15 mm

Fruit Pulp & Concentrates

Tomato Paste(H.B)
Definition

Tomato Paste is prepared by concentration of the liquid obtained from mature Tomato, (Lycopesicum Sp.). The liquid is strained and prepared to exclude skins and other hard substances in the finished product according to quality standards.

Physical Characteristics
  • Color : Red
  • Texture : Smooth texture and homogenized
  • Flavor & Taste : Natural flavor of Tomato and free from burned, cooked or any off flavor taste
  • Appearance: Tomato Paste is processed without pips, seeds and peel
Chemical Characteristics
  • Brix : 36/38° As sucrose
  • pH: ≤ 4.5 At 12.5° Brix
  • Acidity %: ≤ 3.0% As citric acid
  • Color: 2.0 1.9 Summer season
    Winter season
  • Bostwick: 7 - 11 cm. 30 sec. at 12.5 Brix & temperature 20°C.
  • Black Specks: 0/2/5
    > 1.0 mm 0.5 – 1.0 mm < 0.5 mm Large
    Medium
    Small
  • Howard Mould Count: 50% Maximum
  • Positive Fields: 8% At Brix
Microbiology Characteristics
  • Aerobic Plate Count : 100.000 cfu/gm
  • Yeast : 0 cfu/gm
  • Mould : 0 cfu/gm
  • Anaerobic Bacteria : 0 cfu/gm
Packing & Storage
  • Packing : In aseptic bags inside steel drum, 4 drums on each pallet
  • Shelf life : 24 months from production date
  • Storage : In cool and dry place; store in ambient temperature (+25°C); Protect from moisture and direct sun light Consume once the bag is opened or keep frozen Free of preservative or artificial colors
Tomato Paste(C.B)
Definition

Tomato Paste is prepared by concentration of the liquid obtained from mature Tomato, (Lycopesicum Sp.). The liquid is strained and prepared to exclude skins and other hard substances in the finished product according to quality standards.

Physical Characteristics
  • Color : Red
  • Texture : Smooth texture and homogenized
  • Flavor & Taste : Natural flavor of Tomato and free from burned, cooked or any off flavor taste
  • Appearance: Tomato Paste is processed without pips, seeds and peel
Chemical Characteristics
  • Brix : 36/38° As sucrose
  • pH: ≤ 4.5 At 12.5° Brix
  • Acidity %: ≤ 3.0% As citric acid
  • Color: 2.0 1.9 Summer season
    Winter season
  • Bostwick: 7 - 11 cm. 30 sec. at 12.5 Brix & temperature 20°C.
  • Black Specks: 0/2/5
    > 1.0 mm 0.5 – 1.0 mm < 0.5 mm Large
    Medium
    Small
  • Howard Mould Count: 50% Maximum
  • Positive Fields: 8% At Brix
Microbiology Characteristics
  • Aerobic Plate Count : 50 cfu/gm
  • Yeast : 0 cfu/gm
  • Mould : 0 cfu/gm
  • Anaerobic Bacteria : 0 cfu/gm
Packing & Storage
  • Packing : In aseptic bags inside steel drum, 4 drums on each pallet
  • Shelf life : 24 months from production date
  • Storage : In cool and dry place; store in ambient temperature (+25°C); Protect from moisture and direct sun light Consume once the bag is opened or keep frozen Free of preservative or artificial colors
Alphonso Mango Pulp
Definition

Mango pulp is prepared by extracting the pulp obtained from mature ripe mango.Ripe fruit is processed in excellent conditions by suitable means according to quality standards.

Physical Characteristics
  • Color : Yellow to light golden yellow
  • Texture : Smooth texture and homogenized
  • Flavor & Taste : Natural flavor of Mango and free from burned, cooked or any of flavor taste
  • Appearance: Characteristic
Chemical Characteristics
  • Brix : 16 Min
  • pH: 3.6 - 4.0
  • Acidity %: 0.45 - 0.75 As citric acid
Microbiology Characteristics
  • Aerobic Plate Count : 0 cfu/gm
  • Yeast : 0 cfu/gm
  • Mould : 0 cfu/gm
  • Anaerobic Bacteria : 0 cfu/gm
Packing & Storage
  • Packing : In aseptic bags inside steel drum, 4 drums on each pallet
  • Shelf life : 24 months from production date
  • Storage : In cool and dry place; store in ambient temperature (+25°C); Protect from moisture and direct sun light Consume once the bag is opened or keep frozen Free of preservative or artificial colors